Latest Technology in Garments Sewing Field

Introduction
The latest garments sewing technology has brought incredible innovations to the apparel industry. In the present era, the garment industry is very much dependent on technical machinery. After the industrial revolution, the use of technology has increased.

Nowadays embroidery machines and other technology are used at a large scale to give a high-quality production. Basically, an embroidery machine is used to draw any design on the fabric material. These are very helpful for both industrial and domestic work.

If you are interested to know about the best embroidery machine and the latest technology which is applied in the apparel manufacturing industry, then this article will help you to get information in detail.

Garments sewing
Fig: Garments sewing

Advancement in sewing technology:
A craft in which needle and thread are used to seam any fabric is called sewing. Sewing was done by hand for thousands of years. In the manufacturing process sewing section is the most important department. Sewing machines are used to stitch leather material, fabric, footwear, and canvas, etc.

The apparel industry uses the latest technology and modern sewing machines to seam fabric these days. The initial sewing machines were made in the 1750s by Frenchman Barthelemy Thimmonier. These machines were made of wood.

modern sewing machine
Fig: Modern sewing machine

In the twentieth century, computerized sewing technology and overlock and chain stitch machines were started at the domestic and commercial levels. Latest industrial machines can seam more than 5000 stitches within a minute. Modern technology can monitor and handle garment processes with high accuracy. Automatic sewing technology can set its mechanism and work by itself automatically. Textile production doesn’t completely rely on automatic machinery because labor handwork is very necessary to operate the garments sewing machines.

Latest technologies in garments industry:
Here I’ll share different modern and latest technology in garments sewing field below:

1. Artificial intelligence and garments industry:
Artificial intelligence
gives an edge to competitiveness, high-quality production, and accurate work quickly to the apparel industry. Digital components, computers, and artificial intelligence are necessary to process garment manufacturing effectively. AI works to analyze computerized agents by using its intelligence. AI system uses algorithms to make designs based on consumer choice.

2. 3D design technology:
3D technology aids to design new styles of garments and helps to convert a variety of ideas and creativity into 3D fabric form. It also helps to convert plain sketches into digital 3D sketching to make fashionable and trendy outfit designs. Loose or tight trousers, full sleeves, or sleeveless tops, 3D technology adjusts all processes and allows the operator to create the best design quickly.

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3. Automatic bobbin changing:
In embroidery, the process of bobbin changing is very important. An automatic bobbin changer saves time while making large designs on fabric. It has the ability to grip eight bobbin plates at once, automatic garments sewing machine exchanges the bobbin by itself when changing is required. When the bobbin thread finishes and the lockstitch operator suddenly stops, it is automatically replaced with a new bobbin. Such technology is becoming a necessity to fulfill the requirements of today’s apparel manufacturing industry.

4. Laser welding sewing technology:
This technology uses a laser welding head to process the fabric. Labor is required to operate the system in this technology. Therefore, it is less economical and expensive for production. Laser automation technology improving in synthetic fabrics but still seaming machine makes holes in the delicate fabric which is not preferable for industrial manufacturing. It is expected that laser fabric technology will bring improvements in manufacturing production and quality.

5. Sewing machines adjustment from mobile phones:
The machine operator can adjust settings on the mobile phone timely to operate the machine. The machine operate should set the same adjustment and time for every single machine but these adjustments take time. Android mobile phone is required for settings. The operator can set adjustment on one machine and this setting can be applied on the entire machines through copying the previous adjustment.

6. USB port technology in the garment industry:
The apparel manufacturing industry introduces us timely with modern trends and techniques. Present-day technology has become a necessity in the sewing machine work section too. Now modern sewing machines provide USB port attachments. The USB port helps to copy stitching instruction i.e. fabric length, width and saves time. Moreover designs and decoration on fabric can be simply copied and customize. USB drive can easily upgrade its software.

7. Latest Sewing pedal-less technology:
The latest sewing machines have introduced a pedal-less technique. This sewing machine is controlled electronically by its operator to stitch the fabric. Usually, these machines have three modes which include computerized mode, full-intelligent mode, and semi-intelligent mode. Full-intelligent mode provides the facility to work by itself without using pedals.

8. Automation in sewing field:
Garment manufacturing demands particular time and labor for material handling. Automated sewing machines were presented in 2018 in the industry. It saves our time and labor and doesn’t let the work delay. Sewing automation enhances quality and production by reducing manufacturing mistakes. Fabric handling, computerized techniques, robots, and automatic machines working makes these procedures and automation in sewing convenient and quicker. Faster product transition to the nearest market and quicker production are its prominent features.

The entire process of garments sewing automation is comprised of some important steps described below:

Automation in fabric checking:
Before the invention of automatic sewing technology, fabric faults were inspected by humans, even then the inspection did not seem to be perfect and accurate. Therefore, automatic computerized visual inspection is considered the most accurate and fast detection of fabric faults. This inspection reduces the cost of labor and eliminates human errors.

Automation in woven fabric production:
Self-optimized based technique is used to produce the knitted fabric, threads, and yarns in automatic sewing technology. Automation development in the apparel industry is based on fabric production.

Automation in fabric cutting:
A cutting room in the apparel industry is the foremost department. Automated machine management software handles the selection of raw material and production activities. These machines extensively reduce workload and increase production. This technique makes complex fabric patterns easier and improves fabric processing. Automated knife cutting techniques are very efficient and helpful in the garment cutting process. Therefore, automated fabric cutting provides effective production as well as uses remnants properly.

Automation in garments quality inspection:
Inspection of garments and fabric is very necessary to fulfill qualitative garment requirements. Moreover, the use of proper cameras and lighting systems is necessary.

Automation in material processing:
Automated material processing fulfills the increasing demands of the apparel industry which efficiently strangers the economy. Fiber has many properties due to its flexibility. Automation handling i.e. separation, formation, handling, and digital tracking increase effective material production.

You may also like:

  1. Automation and Robotics in Apparel Industry
  2. Artificial Intelligence (AI) in Textile and Apparel Industry
  3. How to Improve Productivity and Saving Cost in Sewing Department
  4. Common Sewing Machine Problems and Remedies

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