Aramid Fibers: Types, Properties, Manufacturing Process and Applications

Last Updated on 25/12/2020

Aramid Fibers-An Overview

Muhammad Imteaz Anjum
School Of Textile And Design
University Of Management And Technology Lahore, Pakistan


All fibers used in polymer engineering composites can be divided into two categories, namely synthetic fibers and natural fibers. Synthetic fibers are the most common. Although there are many types of synthetic fibers, glass, carbon and aramid fibers represent the most important. Kevlar is an aromatic polyamide or aramid fiber introduced in early 1970s by DuPont. It was the first organic fiber with sufficient tensile strength and modulus to be used in advanced composites. It has approximately five times the tensile strength of steel with a corresponding tensile modulus. Originally developed as a replacement for steel in radial tires, aramid is now used in a wide range of applications. It is a trade name of aramid fiber. (vigotsky, 2002)

The U.S. Federal Trade Commission gives a good definition of an aramid fiber as “a manufactured fiber in which the fiber forming substance is a long chain synthetic polyamide in which at least 85% of the amide linkages are attached directly to two aromatic rings. (comparison of aramid fibers, 2003)

First time aramid fibers commercially introduced by an American company DuPont in 1960 with trade name of Nomex. These Nomex fibers was well known due to their good thermal and electrical insulations properties. In 1971 DuPont introduced a much higher tenacity and modules fiber with trade name of Kevlar. Scientists in the fields of liquid crystals, polymers, rheology and fibre processing, as well as process and system engineers, spent several years prior and during the early stage of its market introduction establishing the basics and fundamental understanding necessary to take full advantage of this new class of high-performance materials. (Hearle, 2001)

Basic Structure and chemical composition of aramid fibers
Tho monomers of aramid fibers are consist of 1,4-phenyl-diamine (para-phenylenediamine) and terephthaloyl chloride. The result is polymeric aromatic amide with altering benzene ring and amide groups. When they produced these polymer strand aligned randomly. Technically, aramid fibers are long-chain synthetic polyamides. Aramid fibers have extremely high tensile strength, which is why they are commonly used in armor and ballistic protection applications. With a distinctive yellow color, aramid fibers are frequently used in advanced composite products which require high-strength and light-weight properties.

The chemical composition of aramid is poly para-phenyleneterephthalamide (PPD-T) and it is more properly known as a para-aramid. It is oriented para-substituted aromatic units. Aramids belong to the family of nylons. Common nylons, such as nylon 6,6 do not have very good structural properties, so the para-aramid distinction is important. Aramid fibers like Nomex or Kevlar, however, are ring compounds based on the structure of benzene as opposed to linear compounds used to make nylon. The aramid ring gives thermal aramid stability, while the para structure gives it high strength and modulus. Like nylons, aramid filaments are made by extruding the precursor through a spinneret. The rod form of the para-aramid molecules and the extrusion process make Kevlar fibers anisotropic–they are stronger and stiffer in the axial direction than in the transverse direction. In comparison, graphite fibers are also anisotropic, but glass fibers are isotropic.

Chemical composition of Kevlar
Fig: Chemical composition of Kevlar

It is made from a condensation reaction of para-phenylene diamine and terephthaloyl (PPD-T) chloride. The resultant aromatic polyamide contains aromatic and amide groups which makes them rigid rod like polymers. The rigid rod like structure results in a high glass transition temperature and poor solubility, which makes fabrication of these polymers, by conventional drawing techniques, difficult Instead, they are melt spun from liquid crystalline polymer solutions as described later. The Kevlar fiber is an array of molecules oriented parallel to each other like a package of uncooked spaghetti. This orderly, untangled arrangement of molecules is described as a crystalline structure. Crystallinity is obtained by a manufacturing process known as spinning, which involves extruding the molten polymer solution through small holes.

When PPD-T solutions are extruded through a spinneret and drawn through an air gap during fiber manufacture, the liquid crystalline domains can orient and align in the flow direction. Kevlar can acquire a high degree of alignment of long, straight polymer chains parallel to the fiber axis. The structure exhibits anisotropic properties, with higher strength and modulus in the fiber longitudinal direction than in the axial direction. The extruded material also possesses a febrile structure. This structure results in poor shear and compression properties for aramid composites. Hydrogen bonds form between the polar amide groups on adjacent chains and they hold the individual Kevlar polymer chains together [8]. It is shown as in the following figure:

Hydrogen bonds form between the polar amide groups
Fig: Hydrogen bonds form between the polar amide groups

Types of aramid fibers
There are two main types of aramid fibers.

  1. Meta- aramid
  2. Para- aramid

The term meta and para refers to the location of chemical bonds in the structure of aramid fibers. The chemical bonds of a para-aramid fibers are more aligned in the long direction of the fibers. The meta-aramid fibers are not aligned they are in zigzag pattern there for they are not developed the higher tensile strength of the para-aramid bonds.

1. Meta-aramid
Fibers made from the meta aramid have the excellent thermal, chemical and radiation resistance and are make the fire retardant textiles such as outer wear for fire fighters and racing car drivers. Nomex and teijiconex are examples of meta aramids.

2. Para-aramids
Fibers which are made from the para-aramid have higher strength. These are more commonly used in fibers reinforcement plactics for civil engineering structures, Stress skin panels, and other highly tensile strength applications. Kevlar and technora are example of para-aramid fibers. (Hearle, 2001) (Properties of Aramid Fibers, 2015)

Different trade name of aramid fibers
Aramid fibers are available with different trade names. There properties are determine by the manufacturing process, conditions in which fibers are prepared and end uses. Different trade names of aramid fibers are Kevlar, Technora, Tawron, Nomex etc. (Aramid Fibers, trade names)

Manufacturing process of aramid fibers
The polymer poly-metaphenylene isophthalamide is used to make meta- aramids and the polymer p-phenylene terephthalamide to make para-aramids. Because the aramids decompose before they melt they are produced by wet and dry spinning methods. Sulphuric acid is the normal solvent used in the spinning processes. In wet spinning a strong solution of the polymer, which also contains inorganic salts, is spun through a spinneret into weak acid or water. In this bath the salts leach out. In the dry spinning process the salts are more difficult to remove and this process is only used to produce the weaker meta-aramid fibres. In both processes post treatment of the fibres by additional drawing is used to optimise fibre properties. Aramid products are available as filament yarn, staple fibre or pulp. (Aramid fibers manufacturing method)

Manufacturing Process of aramid fibers
Fig: Manufacturing Process of aramid fibers

Characteristics of Aramid Fibers

1. Fiber Structure
In aramid fibers a series of synthetic polymers in which repeating units have large phenyl rings are linked together by amide groups. Amide groups (CO-NH) form strong bonds that are resistant to solvets and heat. Phenyl rings are bulky six-sided groups of carbon and hydrogen atoms that prevent polymer chains from rotating and twisting around their chemical bonds.

2. Fiber Properties
Aramid fibers have medium to ultra-high strength, medium to low elongation and moderately high to ultra-high modulus with the densities ranging from 1.38g/cm3. Heat-resistant and flame-retardant fibers contain high proportion or meta-oriented phenylene rings, whereas ultra-high strength high-modulus fibers contain mainly para-oriented phenylene rings.

3. Chemical Properties
All aramids contain amide links that are hydrophilic. However, not all aramid products absorb the same moisture. The PPD-T (poly-phenylene terephathalamide) fiber has very good resistance to many organic solvents and salt, but strong acids can cause substantial loss of strength. Aramid fibers are difficult to dye due to their high Tg. Also, the aromatic nature of para-aramid is responsible for oxidative reactions when exposed to UV light, that leads to a change in color and loss of some strength.

4. Themal Properties
Aramid fibers do not melt inn the conbentional sense but decompose simultaneously. They burn only with difficulty because of limited oxygen Index values. It should be mentioned that at 300 degrees celcius some aramid types can still retain about 50% of their strength. Aramid fibers show high crystallinity which results in negligible shrinkage at high temperature.

5. Mechanical Properties
Aramid yarn have breaking tenacity of 3045 MPa, in other words more than 5 times than this steel (under water, aramid is 4 times stronger) and twice than this of glass fiber or nylon. High strength is result of its aromatic and amide group and high crystallinity. Aramid retains strength and modulus at temperatures as high as 300 degrees celcius. It behaves elastically under tension. When it comes to severe bending, it shows non-linear plastic deformation. With tension fatigue, no failure is observed even at impressively high loads and cycle times. Creep strain for aramid is only 0.3%.

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To sum up, aramid general characteristics are:

  1. High strength
  2. Resistance to absorption
  3. Resistance to organic solvent
  4. Good chemical resistance
  5. No conductivity
  6. No melting point low flammability
  7. Excellent heat, and cut resistane
  8. Sensitive to acids and ultraviolet radiation (ARAMID FIBER CHARACTERISTICS, 2015)

Advantages of aramid fibers
Aramid main advantages are high strength and low weight. Like graphite, it has slightly negative axial coefficient of thermal expansion, which means aramid laminates can be made thermally table in dimensions. Unlike graphite, it is very resistant to impact and abrasion damage. It can be made waterproof when combined with other materials like epoxy. It can be used as a composite with rubber retaining its flexibility. High tensile modulus and low breakage elongation combined with very good resistance to chemicals make it the right choice for different composite structural parts inn various applications.

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Disadvantages of aramid fibers
On the other hand, aramid fiber has a few disadvantages. The fibers assorb moisture, so aramid composites are more sensitive to the environment than glass or graphite composites. For this reason, it must be combined with moisture resistance materials like epoxy systems. Compressive properties are ralativly poor too. Consequently, aramid fiber is not used in bridge building or whenever this king of resistance in needed. Also, aramid fibers are difficult to cut and to grind without special equipments ( e.g special scissors for cutting, special drill bits). Finally, aramid suffer some corrosion and are degradated by UV light. For this reason they must be properly coated. (ADVANTAGES – DISADVANTAGES, 2015)

Key Applications of Aramid Fiber
Some applications for aramid fibres are listed below.

  1. It is usually used as fibre reinforcement for polymer matrix composites.
  2. Ballistic protective applications such as bullet proof vests
  3. Protective apparel such as gloves, motorcycle protective clothing and hunting gaitors, chaps and pants.
  4. Sails for sailboats, yachts etc
  5. Belts and hosing for industrial and automotive applications
  6. Aircraft body parts
  7. Boat hulls
  8. Fibre optic and electromechanical cables
  9. Friction linings such as clutch plates and brake pads
  10. Gaskets for high temperature and pressure applications
  11. Adhesives and sealants (Aramid Fibre ( Kevlar / Twaron ) – Properties and Applications, 2015)

Comparison of aramid fiber with other high performance fibers

*** Aramid fibers have High Strength to Weight Ratio
Force per unit area at failure / Density = is the Strength to Weight ratio of this material. Kevlar is very strong and is slightly stronger than Carbon Fiber per unit weight.

MATERIALStrength to weight
Ultimate Strength MPaDensity g/cm3
Spectra fiber (UHMWPE)36192300-3500.97
Kevlar (ARAMID)251427571.44
Carbon Fibre245741371.75
Carbon laminate78516001.5
E Glass Fibre130734502.57
E Glass laminate77515001.97
S Glass Fibre190647102.47
Spider Silk106910001.3
Balsa axial load52183.16
Steel alloy ASTM A362544007.8
Aluminium alloy222248-4832.63-2.8

*** Kevlar (ARAMID) is Much Stiffer than Glass but Not as Stiff as Carbon Fiber.

The Rigidity of a material is measured by its Youngs’ Modulus.

Kevlar is quite stiff and has low stretching at break.

MaterialYoung’s Modulus GPa
PTFE (Teflon)0.5
Rubber (small strain)0.01-0.1
PTFE (Teflon)0.5
Low density polyethylene0.2
UHMWPE (such as Dyneena or Spectra).7
Pine wood (along grain)8.963
Oak wood (along grain)11
Aramid (such as Kevlar and Twaron)70.5-112.4
Brass and bronze100-125
Glass-reinforced plastic (70/30 by weight fibre/matrix, unidirectional, along grain)40-45
Carbon fiber (depends on direction and type)300-400
Carbon fiber reinforced plastic (70/30 fibre/matrix, unidirectional, along grain)181
Single-walled carbon nanotube1,000+

*** Tensile Strength of Kevlar is lower than E Glass
This table is offered as a comparison only since there are a great number of variables.

MaterialMPa units
Carbon steel 1090650
High density polyethylene (HDPE)37
High density polyethylene37
Stainless steel AISI 302860
Aluminium alloy 2014-T6483
Aluminium alloy 6063-T6248
E-Glass alone3450
E-Glass in a laminate1500
Carbon fiber alone4127
Carbon fiber in a laminate1600
Pine wood (parallel to grain)40

(Aramid fibers, 2015)

The current production of continuous aramid fibres (both low and high modulus) worldwide is estimated at about 60,000 metric tons (MT)/year, only 4% of which goes into composite applications. This represents 2,400 MT/year, compared to 40,000 MT/year of carbon and five million MT/year of glass fibre.

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The development of para-aramid fibres (especially high-modulus) has been slowed down by certain disadvantages that have turned up gradually with their use. These disadvantages include poor compression strength, microcracking due to the high thermal expansion coefficient in the width direction, high moisture regain, and problems with processing (cutting, machining, finishing, surface aspect).

In addition, these fibres face stiff competition from carbon, which has much better mechanical properties and is available at lower cost. As a result, there is currently little to report in the way of major developments for composites applications.


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1 thought on “Aramid Fibers: Types, Properties, Manufacturing Process and Applications”

  1. difficulty in spinning of Aramid fibre and recommended process parameters to improve spinability of Aramid fibre in ring spinning system.


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