Production Parameter of Yarn Dyeing Section

Last Updated on 22/06/2021

Yarn Dyeing:
Yarn dyeing is slightly different from woven or knit dyeing. Yarns are dyed in package form or hank form by yarn dyeing process. Dyeing process can be varying depending on the individual procedure of a textile engineer or a dyeing master. In yarn dyeing section different forms of yarn dyeing / methods of yarn dyeing are done. Common forms are the package form and the hanks form.

Yarn dyeing section
Fig: Yarn dyeing section

Generally, cotton yarns are mostly dyed at package form, and acrylic or wool yarn are dyed at hank form. In the continuous filament industry, polyester or polyamide yarns are always dyed at package form, while viscose rayon yarns are partly dyed at hank form because of technology. Dyed yarns are used for making stripe knit or woven fabrics or solid dyed yarn fabric or in sweater manufacturing. Yarn dyeing section starts from soft winding to packaging. Here production parameters of all section of yarn dyeing are point out below.

Production Parameter of Yarn Dyeing Section

Production Parameter of Soft Winding Section:

  1. No. of Spindles per m/c
  2. Yarn tension.
  3. Length of yarn to be winded
  4. Package density
  5. Package weight
  6. Package dimension
  7. Type of bobbin
  8. Count of yarn
  9. M/c speed (meter/min)
  10. Type of yarn.

Production Parameter of Batch Section:

  1. No. of cones per spindle.
  2. Pressing ratio.

Production Parameter for Yarn Dyeing Unit:

  1. pH
  2. Time
  3. Pressure
  4. Liquor ratio
  5. Temperature
  6. Machine Capacity
  7. Dye & Chemical Quality
  8. Chemical concentration
  9. Dye category or Dye type
  10. Machine running efficiency
  11. Dye percentage/ Shade percentage
  12. Yarn composition (i.e. fiber used to make the yarn)

Production Parameter of Hydro Extractor:

  1. M/C Capacity.
  2. M/C Rpm.
  3. Amount of water extracted.
  4. Production Parameter of Dryer:
  5. Speed of conveyor belt
  6. Radio Frequency efficiency.
  7. Moisture content.
  8. Moisture Percentage to be removed
  9. Running Time

Production Parameter of Hard Winding Section:

  1. Yarn tension.
  2. Type of yarn.
  3. Count of yarn
  4. M/c speed (meter/min)
  5. No. of Spindles per m/c
  6. Package weight to be given
  7. Length of yarn to be winded

Production Parameter for Packaging Unit:

  1. No. of cones per unit package.
  2. Weight of total package.
  3. Labeling.
  4. Other buyer requirements of packaging.

You may also like:

  1. Process Flow Chart of Yarn Dyeing | Methods of Yarn Dyeing
  2. Importance and Techniques of Dyes Selection in Textile Dyeing Process
  3. Textile Dyeing Process with Ultrasonic Waves
  4. Salt Free Dyeing of Cotton Fabric with Reactive Dyes
  5. Different Types of Dyes with Chemical Structure
  6. Different Types of Dyestuffs in Relation to the Fiber Substrate

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