DKTE’s Fresh Graduate has Completed Internship in Textile Learner

DKTE’s Fresh Graduate has Completed Internship in Textile Learner

Rushikesh Digambar Patil

Rushikesh Digambar Patil
Department of Textiles (Textile Chemistry)
DKTE’S Textile and Engineering Institute, Ichalkaranji, India


Rushikesh Digambar Patil has successfully completed his 2 months internship on “Content Writing & Research” in Textile Learner. Today we will know about Rushikesh.

Editor: Hey Rushikesh! Please tell me about yourself.

Rushikesh Patil: My name is Rushikesh Digambar Patil, and I am from Vikramnagar, Ichalkaranji, in the Kolhapur district of Maharashtra. I have successfully completed my secondary and higher secondary education from Shri Balaji Madhymic Vidhyalay and junior college, respectively. Recently, I obtained my B.Tech Degree in Textile Chemistry from DKTE’s Textile and Engineering Institute, located in Ichalkaranji, Maharashtra.

Throughout my academic journey, I have gained valuable practical experience through internships in various textile industries and websites. One of my significant internships was at NOIZE JEANS, BANGLADESH (DENIM ASIA – DAL), where I actively participated in the Cutting, Sewing, Washing, Finishing, and Sampling Department.

During my internship at Noize Jeans, I focused on studying sustainable development, specifically delving into topics such as ozone machine technology and nano bubble technology. Throughout this experience, I encountered various processing challenges in the textile industry, honing my

problem-solving skills. For example, I successfully applied Six Sigma methodology to resolve issues with zippers on short pants. Additionally, I addressed measurement discrepancies in styles by utilizing silicon balls. Moreover, I found solutions to counter the negative effects of laser destruction on ironing. I also utilized principles of industrial engineering to optimize floor space utilization, suggesting effective changes. Furthermore, I played a pivotal role in resolving problems related to Lycra baking by implementing Lycra protectors and adopting precautionary measures. Lastly, I actively contributed to the research and development efforts of the Sampling Department by creating wash effects on samples using the beli machine.

In another internship at GRASIM INDUSTRIAL LIMITED near Kagal MIDC, I worked in the Yarn and Fabric Dyeing Department. During this internship, I analyzed the yarn dyeing processing plan in coordination with the Production Planning and Control (PPC) team, which greatly enhanced my understanding of PPC operations. I also gained expertise in measuring yarn package densities by using vernier calipers to measure their diameters accurately. Furthermore, I conducted a comprehensive study on the effects of yarn densities and tension on yarn package dyeing, successfully resolving issues of uneven package dyeing.

Additionally, I served as an intern at DKTE Centre of Excellence(COE) in Nonwovens, where I supervised the manufacturing of nonwoven fabrics using the needle punching method. This experience provided me with hands-on knowledge and practical skills in nonwoven production.

To further augment my understanding of industrial engineering (IE), I visited small-scale industries such as YASHWANT PROCESS, LAXMI PROCESS, and SHRI BALAJI PROCESS. These visits allowed me to study techniques such as program evaluation and review (PERT), critical path method (CPM), production planning and control, forecasting, scheduling, plant location, layout, and work study methodologies encompassing standard time, normal time, observed time, and standard performance rating. Moreover, I gained familiarity with the basics of linear programming language (LLP) through the formulation of LLP graphical solutions.

In addition to my internships, I have completed the SIX SIGMA course offered by Simply Learner, which has equipped me with the skills to drive operational excellence, cost reduction, and customer satisfaction through quality improvement, process optimization, and data-driven decision-making in textile industries. Furthermore, I have worked as a professional content writer for websites such as TEXTILE LEARNER and DSPATCH TEXTILE, creating over 170+ articles. I have also served as a subject matter expert in math for the CHEGG WEBSITE.

Outside of my academic and professional pursuits, I have a range of hobbies including composing poems, boxing, sketching, freestyle rope skipping, chess, and swimming. Suresh Bhat is my favorite writer, known as the “Ghazal Samrat” for his exceptional talent in the field of ghazal poetry. His profound verses and soul-stirring compositions have deeply resonated with me, inspiring my own love for the written word.

Mike Tyson, widely recognized as “Iron Mike,” is my favorite boxer. His incredible strength, agility, and knockout power have left an indelible mark on the world of boxing. Tyson’s unmatched ferocity in the ring and his meteoric rise to become the youngest heavyweight champion in history have always fascinated and captivated me.

Mikhail Tal, known as the “Magician of Chess,” is my favorite chess player. His imaginative and daring style of play, coupled with his tactical brilliance, revolutionized the game of chess. Tal’s ability to conjure up unexpected and brilliant moves, often sacrificing material for dynamic attacking positions, is a constant source of inspiration for me as I strive to improve my own chess skills.

Michael Phelps, referred to as the “Most Decorated Olympian,” is my favorite swimmer. His unparalleled achievements and record-breaking performances in the pool have solidified his legacy as one of the greatest athletes of all time. Phelps’s dedication, discipline, and relentless pursuit of excellence serve as a reminder of the incredible heights that can be reached through unwavering determination and hard work.

I would like to express my gratitude to Textile Learner website for providing me with this opportunity to introduce myself as a dedicated and motivated textile graduate. I have established a strong academic foundation, complemented by practical experience, and possess an insatiable thirst for knowledge. My ultimate goal is to make significant contributions to the textile industry, utilizing my skills, passion, and unwavering enthusiasm.

I extend my gratitude to Textile Learner for granting me this platform to present myself as a dedicated and ambitious professional. I look forward to connecting with like-minded individuals, sharing knowledge, and collaborating on projects that will drive the textile industry forward. Together, we can shape a brighter future for this dynamic and vital sector.

Editor: Please share your experience working with Textile Learner.

Rushikesh Digambar Patil: Textile Learner is a popular online platform that provides valuable resources, articles, and information related to the textile industry. It caters to the needs of textile students, professionals, and enthusiasts by offering a wide range of topics such as textile manufacturing processes, textile testing, textile fibers, dyeing and printing, textile machinery, and much more.

For textile graduates, Textile Learner can serve as a valuable resource for gaining additional knowledge and insights into various aspects of the textile industry. It offers articles written by industry experts, case studies, research papers, and interviews, which can help graduates stay updated with the latest trends, advancements, and best practices in the field.

The website also provides a platform for interaction and networking among textile professionals, allowing individuals to connect, share experiences, and learn from each other.

Overall, Textile Learner can be a useful resource for textile graduates looking to expand their knowledge, learn from industry experts, and stay connected with the textile community.

Editor: What is your advice for students who are interested in doing an internship on “Content Writing & Research” in Textile Learner?

Rushikesh Digambar Patil: If you are interested in doing an internship on “Content Writing & Research” in Textile Learner, here are a few lines of advice:

  • Familiarize Yourself: Before applying for the internship, spend some time exploring the Textile Learner website thoroughly. Understand the type of content they publish, the writing style, and the topics they cover. This will give you an idea of what is expected from interns.
  • Develop Textile Knowledge: Enhance your understanding of the textile industry by studying relevant subjects, such as textile manufacturing processes, fibers, dyeing and printing techniques, and textile testing. This knowledge will be valuable when conducting research and writing content.
  • Hone Your Writing Skills: Focus on improving your writing skills, particularly in the context of technical and informative content. Practice writing articles, blog posts, or reports related to the textile industry. Pay attention to grammar, clarity, and effective communication of ideas.
  • Show Research Skills: Research is a crucial aspect of content writing. Demonstrate your ability to gather information from reliable sources, analyze data, and present it in a structured manner. Highlight any research projects or experiences you have had during your studies.
  • Showcase Samples: Prepare a portfolio of your best-written pieces, showcasing your ability to write informative and engaging content. If you have any prior experience in content writing or research, include those samples as well. Tailor your portfolio to align with Textile Learner’s content style.
  • Submit a Strong Application: When applying for the internship, craft a compelling cover letter that highlights your passion for the textile industry, your writing skills, and your willingness to contribute to Textile Learner. Customize your application to demonstrate your specific interest in content writing and research.

Remember to always adhere to any specific application guidelines provided by Textile Learner. Good luck with your internship application!

Articles of Rushikesh Patil which are published on Textile Learner during internship period.

Title 1: Direct Style of Printing on 100% Polyester by Varying the Print Fixation Methods

The article titled “Printing Polyester by Varying the Print Fixation Methods” explores different techniques used in printing polyester fabric and their impact on the final product. Polyester is a popular fabric due to its durability, versatility, and cost-effectiveness. The printing process involves applying colors or patterns onto the fabric surface, which must be fixed or cured to ensure good colorfastness and durability. The article discusses various fixation methods such as heat fixation, steam fixation, and chemical fixation, highlighting their advantages and limitations. Each method affects the fabric’s properties differently, including color retention, wash fastness, and hand feel. The article emphasizes the importance of selecting the appropriate fixation method based on the desired outcome and end-use of the printed polyester fabric. It also discusses recent advancements in fixation technologies, such as plasma treatment and UV curing, which offer potential improvements in color fastness and production efficiency. Understanding and optimizing the fixation process is crucial for achieving high-quality prints on polyester fabric, ensuring customer satisfaction, and meeting industry standards. The article concludes by stressing the need for further research to explore new fixation techniques and improve the overall performance of printed polyester textiles.

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Title 2: Producing Brasso Printing on A Polyester Cotton Blended Fabric by Using Disperse Dye

The article titled “Brasso Printing on a Polyester Cotton” delves into the technique of brasso printing on a blend of polyester and cotton fabric. Brasso printing is a specialized method that creates unique designs by selectively removing the fabric’s surface layer. It is a popular choice for creating intricate patterns and textures on textiles. The article explores the process of brasso printing on polyester cotton fabric, focusing on the preparation, application, and post-processing steps involved. It discusses the importance of fabric preparation, including proper washing and drying, to ensure optimal printing results. The application of brasso paste is explained, highlighting the need for consistency and precision. The article also delves into the factors influencing the printing outcome, such as the fabric blend, brasso paste composition, and printing pressure. Additionally, it provides insights into post-processing techniques like washing and drying, which aid in enhancing the print’s durability and appearance. The advantages of brasso printing on polyester cotton fabric are outlined, including its ability to create unique designs, resistance to fading, and suitability for various end-uses. The article concludes by emphasizing the importance of skillful execution and experimentation to achieve desired results in brasso printing on polyester cotton fabric.

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Title 3: Carbonized Printing on A Polyester Cotton Blended Fabric by Using Disperse Dye

The article titled “Carbonized Printing on a Polyester Cotton” explores the technique of carbonized printing on a blend of polyester and cotton fabric.

Carbonized printing is a unique method that involves the application of a carbon-based pigment to create distinctive designs on textiles. The article provides a detailed overview of the carbonized printing process on polyester cotton fabric, discussing the various steps involved. It highlights the significance of fabric preparation, including washing and drying, to ensure proper adhesion of the carbonized pigment. The application of the carbonized paste is explained, emphasizing the need for precise and consistent printing techniques. The article also delves into the factors influencing the printing outcome, such as the fabric composition, paste formulation, and curing process. It discusses the advantages of carbonized printing on polyester cotton fabric, such as its ability to produce sharp and durable designs with good colorfastness. The article further explores the post-processing techniques, including washing and drying, which play a crucial role in enhancing the print’s quality and longevity. It concludes by emphasizing the importance of careful execution and experimentation to achieve desired results in carbonized printing on polyester cotton fabric. Overall, the article provides valuable insights into the carbonized printing technique and its application on polyester cotton fabric, serving as a useful resource for textile professionals and enthusiasts.

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Title 4: Resist Style of Printing on Reactive Dyed Cotton Using White Resist and Color Resist

The article titled “Resist Style of Printing on Reactive Dyed Cotton Using White Resist and Color Resist” explores a specific printing technique applied to reactive dyed cotton fabric. The resist style of printing involves selectively blocking or resisting certain areas of the fabric to create unique patterns and designs.

The article discusses the process of resist printing on reactive dyed cotton fabric using both white resist and color resist materials. White resist is applied first to block specific areas, while color resist is subsequently used to add color to the desired portions of the fabric. The article provides insights into the preparation of the fabric, including washing and drying, to ensure proper adhesion of the resist materials.

It highlights the importance of precise application techniques for achieving accurate and intricate designs. The article also explores the factors that influence the resist printing outcome, such as the concentration and viscosity of the resist materials, curing temperature, and duration.

The advantages of resist printing on reactive dyed cotton fabric are discussed, including its ability to produce vibrant and long-lasting designs. The article emphasizes the significance of post-processing steps, such as washing and drying, to remove the resist materials and enhance the fabric’s final appearance and hand feel.

In summary, the article provides an overview of the resist style of printing on reactive dyed cotton fabric using white resist and color resist materials. It highlights the process, factors affecting the outcome, and the importance of proper fabric preparation and post-processing steps.

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Title 5: Printing of P/C Blended Fabric Using Disperse-Reactive System

The article provides a concise guide on printing designs on P/C blended fabric. The process begins with preparing the fabric through washing and bleaching. A binder or thickener is applied to enhance the print paste’s adhesion. Various design methods, including block printing or digital techniques, are used to create the desired patterns. Using a printing machine, the design is transferred onto the fabric using engraved screens or digital printing heads. The print paste consists of colorants, thickeners, and chemicals for adhesion and color fastness. Heat treatment is applied to cure the print, ensuring its durability and resistance to washing.

The printed fabric undergoes washing, drying, and finishing processes to eliminate residual chemicals and enhance its texture and appearance. Overall, this process enables the production of visually appealing and long-lasting printed P/C blended fabrics.

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Title 6: Pigment Printing on Polyester Cotton (P/C) Blended Fabric by Using the Direct Style of Printing

The article discusses the direct style of pigment printing on Polyester Cotton (P/C) blended fabric. Pigment printing is a popular technique used to apply designs or patterns on fabric surfaces. P/C blended fabric, composed of polyester and cotton fibers, is widely used in the textile industry due to its desirable properties.

The direct style of pigment printing involves applying pigments directly onto the fabric without the need for additional chemicals or binders. This method offers advantages such as simplicity, cost-effectiveness, and reduced environmental impact compared to other printing techniques.

The article outlines the step-by-step process of direct pigment printing on P/C blended fabric. It covers aspects like fabric preparation, selection of pigments, formulation of printing paste, printing methods, curing, washing, and finishing.

By using this direct style of printing, clear and vibrant designs can be achieved on P/C blended fabric, ensuring good color fastness and durability. The article provides valuable insights and practical information for textile professionals and enthusiasts interested in pigment printing on P/C blended fabric.

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Title 7: Effect of (TiO2) Titanium Dioxide on Polyester

The article examines the impact of Titanium Dioxide (TiO2) on polyester fabric. TiO2, a versatile material, offers various benefits such as UV resistance, antimicrobial properties, and self-cleaning capabilities. The study explores how incorporating TiO2 nanoparticles into polyester improves UV protection, reduces yellowing, increases whiteness, and enhances fabric durability. The photocatalytic activity of TiO2 enables decomposition of organic pollutants and enhances self-cleaning. However, challenges include potential negative effects on fabric mechanical properties and the need for proper dosage and dispersion. The findings provide valuable insights for researchers and textile professionals interested in utilizing TiO2 to enhance the performance and functionality of polyester fabric.

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Title 8: Transfer Printing Machine and Their Process in Textile

The article discusses transfer printing machines and their processes in the textile industry. Transfer printing is a technique used to apply designs onto fabric surfaces. Various types of machines, such as rotary screen, flat screen, and heat transfer machines, are used for this purpose. The process involves printing the design onto a transfer medium and then transferring it to the fabric using heat and pressure. Factors like temperature, pressure, and time need to be controlled for successful transfer and accurate color reproduction. The article also mentions advancements in digital transfer printing technology, offering faster production and more design options. Overall, transfer printing machines are crucial for creating intricate and vibrant designs on fabric.

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Title 9: Development of Nonwoven in Sound Absorption Technology

The article focuses on the development of nonwoven fabrics for sound absorption purposes. Nonwoven fabrics with high porosity, low density, and unique fiber structures are effective in trapping and dissipating sound energy. Manufacturing processes like needle punching, thermal bonding, and spunlacing contribute to their sound absorption properties. Factors such as fiber type, thickness, and density affect the fabric’s sound absorption performance. Nonwoven fabrics find applications in various sectors, including automotive, construction, and industry, in creating quieter and more comfortable environments.

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Title 10: Application of AI in Quality Control in Textile & Apparel Industry

The provided article discusses the application of artificial intelligence (AI) in quality control within the textile and apparel industry. AI technology has been increasingly used to improve quality control processes in this sector. AI algorithms can analyze large amounts of data, such as images and sensor readings, to identify defects in fabrics, garments, or other textile products. By automating the inspection process, AI can significantly reduce the time and cost associated with manual inspections, while also improving accuracy and consistency. AI-powered systems can detect various defects, including stains, color variations, pattern inconsistencies, and stitching errors. Additionally, AI can assist in predicting defects or quality issues before they occur, allowing for proactive measures to be taken.

Overall, the implementation of AI in quality control is revolutionizing the textile and apparel industry by enhancing efficiency and product quality.

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